Customized Soldering Pallets for Wave and Reflow Process

HONY®Durostone wave solder pallet materials have excellent mechanical properties at elevated temperatures. These products have become the industry standard for the production of wave solder pallets used in the printed circuit board industry.

Durostone is easier to handle in the production process than other products used for PCB tooling due to two factors:

1. The density, which helps to reduce the weight of the finished tooling.

2. The glass and resin content, which ensures that the line operators and the machinists are not subjected to skin irritation alleviating any health & safety concerns. All materials are dimensionally stable and retain their flatness through repeated cycling in the PCB assembly process. The low thermal conductivity of Durostone ensures optimal thermal distribution across the PCB. The resin system used in Durostone provides resistance to the chemicals used in fluxes and also prevents solder pick-up. Can be machined to tight tolerances. Metric thicknesses 1mm = 0.393"

Durostone is a fiber-reinforced plastic for mechanical and electrical applications. With good performance against electric arc and tracking, it is an ideal material for solder paste printing, SMT process, reflow soldering and wave soldering.

Characteristics

Good Anti-static property

High strength and good machinability

High temperature resistance

Tight machining tolerance

Chemical resistant

Long life cycle

Durostone's function in PCB assembly

1.Avoid pollution due to human contact

2.Reduce disposal rate

3.Prevent PCB from bending

4.Standardize the width of production line

5.Impove producion capacity by using muti-functional fixtures

6.Cover the SMT parts at bottom, make the partial welding available

Durostone's function in wave soldering

It can keep its physical properties at increasing high temperatures. So it can reach high precision without any deformation. There are no layering, bubbles, deformation when working at 380 degree for a short time.

Application:

♦ Wave solder pallet and reflow pallet
♦ Electronic components automatic cartridge
♦ Solder paste screen printing
♦ SMT Surface Mount technology
♦ IR reflow curing
♦ Online testing jig

HONY® Durostone PCB Pallect Composite Sheet

Size (mm)Weight(KG)Size (mm)Weight(KG)

3 x 1020 x 12207.09312 x 1020 x 122028.372

4 x 1020 x 12209.45714 x 1020 x 122033.101

5 x 1020 x 122011.82215 x 1020 x 122035.465

6 x 1020 x 122014.18616 x 1020 x 122037.830

8 x 1020 x 122018.91518 x 1020 x 122042.559

10 x 1020 x 122023.64420 x 1020 x 122047.290

25 x 1020 x 122059.10930 x 1020 x 122070.931

HONY® Durostone PCB Pallect Composite Sheet

Size (mm)Weight(KG)Size (mm)Weight(KG)

3 x 1220 x 244016.96812 x 1220 x 244067.871

4 x 1220 x 244022.62414 x 1220 x 244079.183

5 x 1220 x 244028.28015 x 1220 x 244084.839

6 x 1220 x 244033.93616 x 1220 x 244090.495

8 x 1220 x 244045.24718 x 1220 x 2440101.807

10 x 1220 x 244056.56020 x 1220 x 2440113.118

25 x 1220 x 2440141.39830 x 1220 x 2440169.678