Automatic Pressure Control Wood Processing Vulcanization / Vulcanizer / Wood Autoclave for Wood Impregnation

Automatic Pressure Control Wood Processing Vulcanization / Vulcanizer / Wood Autoclave for Wood Impregnation

1. Product Description

General structure: The working pressure of horizontal autoclave is generally less than 1.2MPa, belonging to low pressure vessel. Single cylinder structure is composed of a tank, tank cover and a switch locking device, heating device and other auxiliary equipment. The tank door structure is quick open with tooth type

2. Applicable Scope

Usage: It is mainly used in vulcanization of rubber products, rubber hose, rubber roller, SBR thermoplastic, etc., as well as tire retreading and wood processing. It is widely used in rubber, cable, printing and dyeing, chemical, building materials and other industries.

1. Used in tire, rubber sleeve cable, rubber shoes, rubber hose, rubber roller, rubber belt, belt, conveyor belt, rubber ball, rubber lining, rubber cloth, rubber head, gloves, red flag, etc.

2.Wood drying, wood preservative, wood fire prevention, wood impregnation, wood color, wood cooking, bamboo carbonization, wood modification, wood optimization, wood fire retardant. 

3.Also used for Yarn thread, mane, socks heat setting, high pressure modification and degreasing of horn and bone, feather hydrolysis, oxidation treatment of aluminum products, steaming and cooking of carbon materials, asbestos friction materials, gypsum and its products.

3.Working Principle

Wood Anti-corrosion/Wood Fire-retardant/Wood Dyeing/Wood Impregnation

Working Principle:Put a certain concentration liquid of preservative, flame retardant, dyeing into the wood cells through the vacuum, high pressure, frequency pressure and so on procedures. In order to anti-corrosion, mildew, moth, anti termite and flame retardant, dyeing and other effects.

Wood Flame Retardant

Working Principle:

In the normal temperature, put the clean and dry wood into the processing tank.

Firstly, use vacuum pump to cause negative pressure in the tank, to extract the air inside the wood cells.

Secondly, after keeping for 30min, the flame retardant liquid can be injected into the tank under negative pressure condition.

Thirdly, increase the pressure to 1.0MPa with the use of a pressure pump. Keep the pressure for a period of time and release the pressure.

Fourth, extract the vacuum for the second time in order to extract the extra flame retardant in the cell cavity, and then restore atmospheric pressure.

Lastly, do wood drying.

Wood Dyeing:

Working orders: Pre treatment of wood—dyeing--drying

4. Technical Parameters:

Diameter*Length: 1500mm*4000mm, 1800mm*8000mm

Design Pressure: -0.1~4.0MPa  Vacuum Degree: 0~-0.098MPa

Design Temperature: 0~180℃  Working Medium: Water solubleanticorrosive, flame retardant, dyeing agent

Process: Full Cell Method

Working order:Vacuum --Impregnation - Pressure - Vacuum – Drying

5.Product Pictures
  a. Electric steam heating curing autoclave

   b. Indoor setting

Punching for the steam tube is done with a special punch - register device.

  c. Components

  d. Insulation process of the autoclave

  Firstly, drilling holes used in the following steps in the tank in advance.

  Secondly, put steel rings welded on the tank. The rings are used to fix the mineral wool.

  Thirdly, use mineral wool, the material of which is aluminium silicate, to wrap around the tank body for preservation.

  Lastly, use insulation board to be welded around the tank. It is finished.

e. Fault Detection

Detection of cracks or defects in metallic materials or components X-ray inspection

f. Water Pressure Test

  g.  Our workshop

6. Packing &Delivering

We will deliver your goods by LCL/20'FCL/40'FCL depending on your order.

Before delivery, our professional technician will do trial run for each product to make sure no problem, you can come to our factory and test our machine together with us.

When loading, our workers will fix the retorts tightly with steel wire rope so that the retorts can't move arbitrarily in the container. 

 7. After-sale Service:

>One year free warranty

>Technician-online support

> E-mail, CD/ DV or software to solve detailed questions.

8. Company Certificates

9. Company Introduction

Shandong Zhongtaida Industrial Equipment Co. Ltd. is one of the largest and most professional manufacturers of pressure vessel vulcanizing equipment in China. Our company has complete qualifications, advanced equipment, strong technical force and complete testing means with stable quality assurance system. Main products: all kinds of small, medium and large full automatic, semi automatic, electric heating vulcanization, steam vulcanization, electric steam vulcanization , giant vulcanization, vertical vulcanization, indirect heating vulcanization, rubber vulcanization, tire retreading vulcanizing, rubber covered roller vulcanization, rubber hose vulcanization, rubber capsule vulcanization, rubber shoes vulcanization, belt vulcanization, conveyor belt vulcanization , pipeline vulcanization, cable vulcanizing tank, desulfurization equipment, steam equipment and other equipment. Our company is a modern new enterprise which integrates design, manufacture and installation in one whole.

10.Our Clients 

They are visiting our products in the workshop. Our engineers are introducing the functions and characters of the products. If you are interested in our products, welcome to here and you can receive many unexpected harvest!

11. Contacting Information

    Waiting for your inquiry!

    Best wishes to you.