2017 Hot Sale Simens Automatic Control Rubber Shoes Autoclave (ASM /CE Certification)

2017 Hot Sale Simens Automatic Control Rubber Shoes Autoclave (ASM /CE Certification)

1. Product Description 

General Structure: The working pressure of horizontal autoclave is generally less than 1.2MPa, belonging to low pressure vessel. Single cylinder structure is composed of a tank, tank cover and a switch locking device, heating device and other auxiliary equipment. The tank door structure is quick open with tooth type.

2. Applicable Scope 

(1)    Rubber Vulcanization: Used in tire, rubber sleeve cable, rubber shoes, rubber hose, rubber roller, rubber belt, belt, conveyor belt, rubber ball, rubber lining, rubber cloth, rubber head, gloves, red flag, etc.

(2)    Wood Processing: Wood drying, wood preservative, wood fire prevention, wood impregnation, wood color, wood cooking, bamboo carbonization, wood modification, wood optimization, wood fire retardant

(3)    Others: Also used for Yarn thread, mane, socks heat setting, high pressure modification and degreasing of horn and bone, feather hydrolysis, oxidation treatment of aluminum products, steaming and cooking of carbon materials, asbestos friction materials, gypsum and its products.

3.Working Principle & Features

Working Principle:

Temperature, pressure and curing time is controlled automatically. The steam inlet is controlled by angle seat valve and is arranged at the bottom of the tank. Steam diffusion tube is arranged at the bottom inside the tank vertically, of which the steam mouth (4mm, 5mm) is arranged densely according to certain rules and angles to ensure the temperature spread around evenly.  After setting working procedures, it can carry out air intake, exhaust, temperature rising, heat preservation and vulcanization automatically. When it ends, it will shut down and send out the sound and the light to alarm. 

Characteristics:

Autoclave can realize temperature ,pressure ,cooling and process parameters timing ,real-time on line controlled equipment .Mainly device into below systems:
1. Tightness of tank :it is made from tank ,tank door ,high temperature motor ,air duct heat partition layer to form into one high pressure resistant ,high temperature tank
2. Safety Interlock : it is made from pressure automatic interlock ,manual interlock ,over pressure alarm device.
3. Quickly Open Door device :manual or automatic quickly open design ,even If power off ,it can start and close the door
4. Sealing Device: the door adopt silica gel filling air ,it can bear 500 degree ,forming into one high temperature high pressure sealed container
5. Pressure System: pressure transfer and control system include air compressor ,storage tank ,pressure control valve ,pipe ,pressure transformer ,and pressure gauge .
6. Heating System: stainless steel heating pipe ,high temperature fan ,wind plate ,insulation layer ,temperature control system .heating power satisfy with inside tank max temperature requirement and raising temperature
7. Temperature Circulation System :it made up of circulation fan ,wind plate ,and guide flow cover to improve heating transfer and circulation form into uniform temperature
8. Vacuum System: it made up of vacuum pump ,pipe ,vacuum gauge ,vacuum vale ,to supply composite material vacuum condition
9. Automatic Control System: adopt PLD and fuzzy control ,to realize the pressure ,temperature ,cooling and so on full process high -precision control and in time record

4. Technical Parameters

The design temperature and design pressure of the curing autoclave is 190℃ and 0.85MPa.The common specifications are here,you can also customize your wanted  size according to your specific requirements.And the thickness is generally 8,10,12 mm

5.Product Pictures

  A. Steam heating curing autoclaves

  B. Components

  C. Insulation process of the autoclave

  Firstly, drilling holes used in the following steps in the tank in advance.

  Secondly, put steel rings welded on the tank. The rings are used to fix the mineral wool.

  Thirdly, use glass mineral wool to wrap around the tank body for preservation.

  Lastly, use insulation board to be welded around the tank.

  It is finished.

  D. Fault Detection

  Purpose: Detection of cracks or defects in metallic materials or components X-ray inspection

  E. Water Pressure Test

6. Packing &Delivering

We will deliver your goods by LCL/20'FCL/40'FCL depending on your order.

Before delivery, our professional technician will do trial run for each product to make sure no problem, you can come to our factory and test our machine together with us.

When loading, our workers will fix the retorts tightly with steel wire rope so that the retorts can't move arbitrarily in the container. 

 7. After-sale Service:

>One year free warranty

>Technician-online support